Meter Mix Dispensing for Cast PU Processes
(2/3 Component MDI/TDI/NDI)

Twin's Meter Mix Dosing systems (MMD) simplifies your manufacturing process by automating every manual task involved in Cast PU production. Whatever may be your material, process or product, Twin's Meter Mix Dosing System is easily configured to automate the production. Twin offers MMD system for multicomponent Cast PU with upto 5 components including three kinds of color sizing and one additive directly injected into the mix.

Twin’s Smart machines come with advanced electronic controls, remote monitoring, and data logging facilities which can be easily integrated with your existing systems.

Technology

Applications

PU Rollers

Twin's advanced Cast PU Machines are used by leading PU Roller manufacturers for all types of rolls weighing up to 200 Kg. With proven solutions to automate MDI/TDI processes, Twin's solutions guarantee bubble free casting, greater productivity and clean operations.

Ink Rollers

Leading manufacturers trust Twin's 2/3 component Cast PU machines to manufacture durable, sturdy ink rollers with quality finishing. With elastomer casting processes that are perfected to avoid even smallest traces of air, Twin's machines ensure homogeneous and consistent mixing.

Castor Wheels

Get accurate mix ratio for your caster wheel manufacturing with Twin's advanced technology. One of the most important factor which decides life of caster wheels is proper mixing of 2/3 components. Twin's smart machines offer consistent and flawless output for large-scale production.

Gear Coupling

Manufacture high performance gear coupling with Twin's Cast PU machines. Accurate ratio mixing and bubble free dispensing helps you ensure that your product is at par with international standards.

Suitable Machines

Bushes

PU bushes has revolutionized the way bushes are used and manufactured. Ensure total control over the formula and manufacturing process with Twin's smart Cast PU machines. Ensure perfect mixing for longer life for all types of bushes.

Other PU Products

Twin offers bubble free elastomer casting solutions for several industrial and consumer applications such as belts, gears, mining screens, pipeline pigs etc. Twin's technology has helped to automate elastomer casting processes for some of the leading PU component manufacturers.

Easy Series Machines MMD System for 2/3 Component MDI/TDI

Achieve the Quality and Productivity You Always Wanted

The Easy Series MMD systems are feature rich machines with compact design. It is practically a plug and play system with quick and hassle free installation. The system is highly versatile and can be easily configured to cater to a wide range of materials and respective cast PU processes. The Easy Series systems offer the full range of benefits while being highly economical.

  • Advanced electronic controls with touch based HMIs
  • Variable Ratio, Precision Metering Gear Pump
  • Vacuum Degassing
  • Pigment metering and dosing system

Download Brochure

Features

  • Modular design with Stainless steel tanks

  • Raw material re-circulation

  • Stirrers to prevent material sedimentation

  • Pigment/additive direct injection line (optional)

  • Observation glass on tanks

Specifications

Flow Rate up to 3 Kg/min
Power 22 KW
Ratio Variable
Recipes 25
Tank capacity (A)45 L ,
(B)10 L
Temperature
(Adjustable)
(A)100 C ,
(B)130 C

Smart Series Machines Advanced MMD Systems

Set a new benchmark in your Cast PU productivity and quality

The Smart Series MMD systems come with highly advanced features which makes it easy to configure for a wide range of Cast PU materials and methods. The system is designed and built to cater to processes that need higher flow rate and typically involve larger volume of material consumption for single/multiple PU products. The Smart Series systems offer unmatched set of benefits in its class.

  • Advanced electronic controls with touch based HMIs
  • Variable Ratio, Precision Metering Gear Pump
  • Vacuum Degassing
  • Pigment metering and dosing system

Download Brochure

Features

  • Modular design with Stainless steel tanks

  • Raw material re-circulation

  • Stirrers to prevent material sedimentation

  • Pigment/additive direct injection line (optional)

  • Observation glass on tanks

Specifications

Flow Rate up to 7Kg/min
Power 22 KW
Ratio Variable
Recipes 25
Tank capacity (A)100L/200L ,
(B)10L / 45L
Temperature
(Adjustable)
(A)100 C ,
(B)130 C

Extensive Series Machines High-End MMD Systems

Cutting-Edge Productivity with Superior Quality

The Extensive Series MMD systems offers industry-leading features to improve the productivity of Cast PU processes by multi-fold. The system is designed to easily integrate multiple components (pigments, additives etc.) Through direct injection. The Extensive range systems are suitable for cast PU component manufacturing with high-volume or high-flow rate methods. The Extensive Series systems offer unparalleled performance across a /variety of processes, materials and components.

  • Advanced electronic controls with touch based HMIs
  • Variable Ratio, Precision Metering Gear Pump
  • Vacuum Degassing
  • Pigment metering and dosing system

Download Brochure

Features

  • Modular design with Stainless steel tanks

  • Raw material re-circulation

  • Stirrers to prevent material sedimentation

  • Pigment/additive direct injection line (optional)

  • Observation glass on tanks

Specifications

Flow Rate Up to 7Kg/min
Power 25
Ratio Variable
Recipes 25
Tank capacity (A)400L ,
(B)60L / 400L ,
(C)60L
Temperature
(Adjustable)
(A)100 C ,
(B)130 C/100 C ,
(C)100 C

Smart Machines

  • Real Time Monitoring through Cellphone, Tablet and PCs
  • Data Logging and customized Reports
  • Built-in E-manuals for quick referral through HMI
  • Smart alerts to plan your predictive or routine maintenance

Clients

Videos

  • Elastomer Casting
  • Elastomer Casting

Need help to automate your process?


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You can also call us at +91 9975549701
or email to mktg@twinengineers.com

We look forward to hearing from you!